Aluminum alloy rod Continuous Casting and Rolling (CCR ) line

Michael Tan    Email:michael@cnmetech.com     T:86-757-81020128   86-18664280343    Skype:metech-michael 

Aluminum &alloy Rod Continuous Casting and Rolling Line (CCR line)

Aluminium Rod Continuous Casting and Rolling Line (CCR line) is used to produce pure aluminum rod (1 xxx series), aluminium alloy rod with high intensity and heat resistance, such As Al-Mg alloy rod, Al-Mg-Si alloy rod (6201)6061,8176,8030 , Al-Ti-B alloy rod etc. The diameter of the finished aluminum rod is ￠9.5mm, ￠12mm, ￠15mm etc. The aluminum rod can be mainly used for the building materials, or for Electric grade of electric wire and cable, conductor. The aluminum rod CCR line is competitive with the relative international products. The capacity ranges from 3T-7.5 T per hour. The main raw materials of the aluminum rod can be aluminum ingots, or molten aluminum, or part of aluminum scraps etc. Thequality of the aluminum rod exceed ASTM,JS,DIN and other internationally accepted quality standards.

2. Main component of the Aluminum Alloy Rod Continuous Casting and Rolling line (CCR line):

The Aluminum Rod Continuous Casting and Rolling Line Equipment is composed of the below equipment:
Aluminum Melting Furnace (vertical fast energy saving furnace)+(online degassing and filter system)+ Holding
 furnace(twin-chamber furnace)+(Permanent magnet stirrer)+casting machine+shear+(induction heater)+rolling 
mill+rod quenching device+ rod wire coiler (twin-coiler)+(aluminum dross processing machine)


3. Brief Processing or Manufacturing flow chart of the Aluminum EC grade &Alloy Rod (CCR line)
Raw materials (Aluminum ingots etc)---Aluminum Melting Furnace (vertical energy saving melting furnace with 5T/h, 
6T/h etc., regenerative round aluminum melting furnace))---Holding Furnaces (twin-chamber holding furnace 8T*2,9T*2,10T*2 etc, tilting holding furnaces) )---(online degassing and filter system) ---(permanent magnet stirrer)--- Launder/Molten Aluminum Channel ---aluminum rod continuous casting machine--- Front Drive Unit---Oil Hydraulic Roller shear---(Rod straightening machine)---Feeding device---Alloy rod Continuous Rolling mill---Quenching Device---Rod Pulling Device---Continuous Take-up---Rod orbital coiler---Finished product: 9.5mm,12mm,15mm pure or alloy aluminum rod---(aluminium dross processing machine)

4. Features of the Aluminum Rod Continuous Casting and Rolling line (CCR line):
1. Almost level casting and automatic casting system ensures no turbulent current, and by our special design, the
 molten aluminum feeding to casting system is oxide-free.
2. Box type in line degassing unit removes the contents of the hydrogen and impurity in the aluminum liquid with 
the small dispersed bubble by the inert gas.
3. Induction heater heats the cast bar before enters the rolling mill, and adjusts temperature automatically, thus 
achieving good electrical and mechanical properties.
4.  Oil-free coiling system with rollers makes it possible to produce oil-free aluminum rod without the use of grease,
 which can save production cost and make workshop clean.
5. The aluminum alloy rod continuous casting and rolling line is competitive with the relative international products.
6. The function of continuous quenching and fast cooling.
7. The tilting type holding furnace is designed to provide easy access for final preparation of individual alloys.
8. With perfect outlook and lower noise and vibration.
9. High efficiency and quality of production & low dissipation energy.

aluminum rod CCR line layout drawing.pdf aluminum rod CCR line layout drawing.pdf
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Type : pdf
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